Manufacturing Solution

Manufacturing sites are highly dynamic environments where personnel safety, production continuity, and asset protection must be ensured simultaneously. Large plant areas, complex workflows, hazardous zones, and continuous operations require security systems that are accurate, stable, and deeply integrated with industrial processes.

Sunell Manufacturing Solution is a technical-grade video security architecture built on AI video analytics, thermal imaging, and centralized management platforms. It enables manufacturers to achieve real-time situational awareness, early risk detection, and unified operational management across the entire facility.

The solution is designed for industrial deployment, supporting long-term operation in harsh environments while remaining open for system integration and future expansion.

Manufacturing Solution

System Architecture


Core Application Modules

Perimeter Protection

Manufacturing plants often have expansive boundaries that are difficult to guard manually.

Sunell provides AI-based perimeter protection using visible-light and thermal imaging technologies to detect intrusions, vandalism, and abnormal activities in real time—regardless of lighting or weather conditions.


Key Capabilities

•Intrusion and perimeter detection •Human and vehicle classification to reduce false alarms •Thermal-assisted detection for night and low-visibility scenarios •Alarm linkage for rapid response

Perimeter Protection

Production Visibility & Continuity

Production continuity is critical for manufacturing efficiency and profitability.

Sunell enhances production visibility by monitoring workshops, assembly lines, logistics zones, and critical equipment, enabling operators to detect abnormalities early and reduce unexpected downtime.


Key Capabilities

•Real-time visual monitoring of production processes •Thermal monitoring for equipment overheating and anomalies •Early fire risk detection before visible ignition •Video-based incident traceability and review

Production Visibility & Continuity

Personnel Safety & Compliance

Personnel safety is a core requirement in manufacturing operations, particularly in hazardous and restricted areas.

Using AI-powered video analytics, Sunell enables automated safety monitoring to support compliance with industrial safety regulations.


Key Capabilities

•PPE compliance detection (helmets, safety vests) •Restricted-area intrusion detection •Abnormal behavior and incident detection •Safety event recording for audits and investigations

Personnel Safety & Compliance

Centralized Visual Management

Manufacturing operations generate large volumes of security and operational data that must be managed efficiently.

Sunell’s centralized VMS provides a visualized management interface, consolidating video streams, alarms, and events into a single operational view.


Key Capabilities

•Unified dashboards for real-time monitoring •Visual alarm handling and event linkage •Multi-site and multi-level management •Open integration with industrial and management systems

Centralized Visual Management

Typical Application Scenarios


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